SS Wire Respooler

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SS Wire Respooler Specification

Drawing Material
Stainless Steel

Product Type
SS Wire Respooler

Manufacturing Year
2024

Function
Automatic Wire Respooling and Rewinding

Production Speed
20-60 m/min

Inlet Diameter
1 mm 8 mm

Condition
New

Voltage
415 V

Max De-coiler Weight
Up to 2500 kg

Power
3 HP

Production Capacity
350-700 kg/hr

Application
Wire Respooling, Industrial Wire Processing

Wire Material
Stainless Steel, Mild Steel

Drawing Passage
Single / Double

About SS Wire Respooler

Technical Parameters of SS Wire Respooler

Category	Technical Parameters
Body structure	Annealed treat of weld steel plate
Rewinding speed (Max)	300/min
Control system	PLC Dual Inverter Control
Pay-off type	Take the intiative to pay-off
Pay-off power	0.55Kw
Pay-off Spool	250mm
Pay-off Power Transmission Method	Flat belt
Pay-off braking method	5kg Electromagnetic Brake
Upper shaft type of pay-off	Nuf Tightening
Cone Structure	Protective Cover With Automatic Centering Type
Take-up Power	2.0 N.M.
Take-up Spool	150mm
Take-up Transmission Method	Torque Motor
Take-up Brake Type	2.5Kg Electromagnetic Brake
Upper Shaft Type	Pay-off Nuf Tightening
Traverse Method	The Photoelectric Adjustable Cable
Traverse Structure	Stepper Motor Precision Ball Screw Drive
Correction System	Voltabe Regulator Control Winding
Tension Control	Automatical Adjustment Torque Motor
Available Power	380V 50Hz/ 75Hz
Meters Measurement Method	Precision Measuring Instument Detection
Outline Dimension	(LxWxH) 3400 x 1500 x 1500
Machine Weight (kg)	1600

Heavy-Duty Construction and Versatility

Crafted with a robust mild steel structure and stainless steel parts, this wire respooler ensures long-term durability even under demanding conditions. Its adaptable drum sizes, ranging from 400 mm to 800 mm, accommodate a variety of production needs. Suitable for both spool, drum, and coil take-up types, it serves multiple respooling requirements for stainless steel and mild steel wires.

Advanced Automation and Control

Gain precise control over the respooling process with a fully programmable logic controller (PLC) and Variable Frequency Drive (VFD) system. The machine offers both semi-automatic and automatic operation modes, supported by auto-traverse functionality and an integrated layer counter. This automation optimizes productivity, accuracy, and ease of use.

Safety, Efficiency, and Reliability

Safety is paramount with integrated emergency stop features and an interlock system, while the noise level is kept below 75 dB for a comfortable working environment. With a production capacity reaching up to 700 kg/hr and speeds up to 60 m/min, this respooler is tailored for efficient and reliable performance in industrial wire processing.

FAQs of SS Wire Respooler:

Q: How does the SS Wire Respooler automate the wire respooling process?

A: The machine utilizes a PLC and VFD-controlled system to automate various aspects of wire respooling, including speed adjustment, auto traverse, and layer counting. This reduces manual intervention, enhances consistency, and allows for seamless operation in both semi-automatic and automatic modes.

Q: What types of wires and materials can be processed with this respooler?

A: This machine is designed to respool both stainless steel and mild steel wires. It accommodates inlet diameters from 1 mm to 8 mm and is suitable for spool, drum, or coil take-up applications, making it ideal for diverse wire processing needs.

Q: When should I use the auto traverse and layer counter features?

A: Auto traverse and the layer counter should be used whenever uniform winding and precise layering of wire onto spools or drums are required. These features ensure consistent distribution of wire, reducing tangling and improving final product quality during high-speed operations.

Q: Where is this SS Wire Respooler manufactured and available for export or supply?

A: This respooler is manufactured in India and is available for supply, export, and import worldwide. It is suitable for manufacturers, suppliers, and industrial facilities involved in wire processing.

Q: What is the typical process for wire respooling with this machine?

A: The process begins by feeding the wire into the machine, which is then directed by the de-coiler (handling up to 2500 kg). The wire passes through the drawing passage (single or double), and the respooling is managed by the automated system, which winds wire onto the selected drum or spool type while maintaining set parameters.

Q: How does this respooler ensure operational safety?

A: Operational safety is enhanced with an emergency stop feature and interlock system, designed to quickly halt operations if abnormal conditions are detected, thus protecting the machine, operator, and ongoing production.

Q: What are the key benefits of using this SS Wire Respooler in industrial wire processing?

A: Key benefits include high production speed and capacity, precision winding with auto traverse, robust construction for durability, user-friendly automation, and comprehensive safety features. These advantages help streamline wire processing, minimize downtime, and ensure consistent product quality.

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